Purpose

FULLY AUTOMATIC AND ELLECTRIC MACHINES FOR HIGH EFFICIENT PET BOTTLES PRODUCTION
OPTIMA TURBO is our newest machine which ensures a high production rate. It is equipped with four or eight blow cavities and a toggle closing unit controlled by electrical servo drives. The OPTIMA TURBO is a perfect solution for 0,25-2,5L bottles, ensuring high and reliable performance. The machine is equipped with a user-friendly touch screen with a graphics interface and an access to heating and blowing parameters, alarms and diagnostic.The machine can be connected directly to the conveyor as the blown bottles are positioned bottom-down.

 

If you want to know more about how the machine works and what benefits it gives you please look at the
PDF BROCHURE or BROCHURE ONLINE

Key features

  • TWO MODELS: 4-CAVITY AND 8-CAVITY
  • FULLY ELECTRIC
  • USE OF SERVOMOTORS
  • HIGHLY EFFICIENT HEATING SYSTEM
  • LOW ELECTRICITY CONSUMPTION
  • OUTPUT UP TO 14.000 BPH
  • DIRECT CONVEYING OF BOTTLES ONTO THE PRODUCTION LINE
  • PRECISE TOGGLE CLUMPING UNIT EQUIPPED WITH INNOVATIVE TECHNOLOGIES

Used technologies

The OPTIMA TURBO machine was developed due to many years of hard work and hundreds of completed projects by SMF company. Thanks to this huge experience, SMF's newest machine is equipped withnumerous innovative and user friendly solutions. The most important are:

 

AUTOMATIC PET BLOW MOULDING MACHINE

HiPower is a high technology and energy efficient preform heater. The new technology used in this solution enables significant reduction of installed power in the machine and ensures high precision of preform softening process.

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AUTOMATIC PET BLOW MOULDING MACHINE

PowerWizard - Pyrometric Temperature Controller is an innovative solution that ensures stable temperature during preform heating process.

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AUTOMATIC PET BLOW MOULDING MACHINE

AirRecuperation - a solution designed for air recycling. Thanks to that solution the air demand is much lower.

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- allows quick and precise application of grease without long downtimes.

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Emergency power supply for the control unit in case of failure of the regular power supply.


- sometimes shortened to servo, is an automatic device that uses error-sensing negative feedback to correct the performance of a mechanism. OPTIMA machines are fully controlled by servomechanismes.

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- The detection system of incorrect blow and bottle defect is an independent controller of the main controller in the electric cabinet of the OPTIMA machines. The controller has a program designed to detect incorrect blow and reject defective bottles. The program sends a signal by FX3U 16 MT controller to the dumping output and defective bottles are then conveyed to a separate container, so that they are not transported to the bottling line.

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The PowerProtector is an autonomous, multichannel control system for regulating heat energy emitted inside the oven of blow molding machine. It controls the amount of electric power supplied to halogen lamps individually for each heating zone or section. Closed loop control algorithms make reheating process insensitive to irregular mains frequency as well as to lamp resistance varaition. Thus, the process runs stable and more accurate.Additionally, the PowerProtector continuously monitors lamp voltage and current and immediately warns about: dead lamps, suspicious lamp resistance variation (lamp ageing), voltage fluctuations in the mains supply. The PowerProtector ensures 3-phase symmetrical load and high value of power factor (compared to phase angle controllers). The PowerProtector makes the reheating process stable and keeps it fully under control.

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Available models